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Outlaw-450-Motor-Banner  Outlaw 450/525 Outlaw 450 Motor Banner
CT Racing has been worked overtime on the Polaris 525 Outlaw quads. We have been done  motor work for the factory backed desert team, Hancock Racing, as well as Quad Magazine’s Nick Nelson. Nick is raced both the 525 independent and solid axle models and we have done a significant amount of testing on both. CT’s owner Allen Knowles, has also raced a Polaris backed entry at two GNCC rounds and one WORCS Series round for R&D. We now offer pipes for both the 525 and 450.Our 450 pipe program is now complete, and the most powerful pipe on the market for the Polaris machines. The CT pipe kit produces just over 48 rear wheel horsepower out of the 450. The pipe will be shipped with a jet kit including main jets, pilot jet, and a titanium needle. The pipe is shipped with 14 discs as that is what we found produces the most horsepower on the 450. We are running a modified air box lid (significantly opened up) and stock filter to produce this horsepower.We have a very good engine program for both the KTM 450 and 525 motors. We have done many of the KTM 520 and 525 two wheel motors and have been worked for years with Ed Teixeira and his Honda chassis KTM powered 525 desert racer.We also have a lot of information for setting up the chassis. So if you have questions or need help, feel free to call us.
Outlaw 450/525 Motor Package…..$1495.00 Kit includes: CNC porting of your cylinder head, CNC Radius 5 angle valve job for +1mm over size valves, Set of new +1mm Valves, Performance Lightweight Valve Spring Kit with Titanium, Retainers Performance Camshaft, Diamond Honing your cylinder and fitting a JE Hi Compression racing piston, Complete Top End Gasket kit, Jet Set, Disassembly clean and prep head and assemble head, shipping in a ready to bolt on fashion. Just ship us your complete top end including cylinder and head. CT Racing has a lot of experience coaxing HP out of the KTM RFS motor. We built the motors for some of the Factory Polaris team efforts, competing in the Score and Best in the Desert Series. We worked with Teixeira Techs owner ED Teixeira, building his Best in the Desert motors going into a completely hand built quad even before there were production KTM powered quads. In 2007 CT Racing owner was Coaxed out of racing retirement to compete in a Polaris Factory sponsored racing effort, Works and GNCC races. The experience we have leads to very fast, reliable motor packages. Our massive amount of Flow Bench testing and Dyno Development has led us to develop a CNC port Spec for the KTM head that is second to none. Combine our CNC porting with a CNC 5 angle radius valve job for unmatched performance. This kit works equally well for both the 450 and 525 motors. This Kit even offers a jet set making it a plug and play set up.
PLEASE NOTE: Your head is returned assembled and ready to bolt on and run. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.
CLICK Here for Shipping Instructions for Your Motor
ARM_nov_2009  Outlaw 450/525 ARM nov 2009

Description

Price Photo
Exhaust-Product-Title-Red  Outlaw 450/525 Exhaust Product Title Red
Outlaw 450/525 Pipe Kit $574.95buynow  Outlaw 450/525 buynow Outlaw_525_Solid Axle_Pipe  Outlaw 450/525 Outlaw 525 Solid Axle Pipe 180x103
CT Spark Arrestor 12 Disc End Cap Kit with Bolts $93.95buynow  Outlaw 450/525 buynow PP-DISC-12kSpark arrestor disc 12, CT end cap & bolts  Outlaw 450/525 PP DISC 12kSpark arrestor disc 12 CT end cap bolts 180x103
ATV Exhaust Turn Down End Cap – Turn down tip includes 6 stainless steel bolts. $59.95buynow  Outlaw 450/525 buynow PipeEndCap4232  Outlaw 450/525 PipeEndCap4232 180x120
Shop-Product-Title-Red  Outlaw 450/525 Shop Product Title Red
Head Porting – CT Racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. We highly recommend getting a valve job at the same time the head is being ported. Our CNC valve job ties in with the port work to offer extremely effective flow numbers. $350.00 450R Ported Head  Outlaw 450/525 450R Ported Head 180x120
3 Angle Valve Job – Quality valve job. $144.00 450R 3 Angle Head  Outlaw 450/525 450R 3 Angle Head 180x120
5 Angle Radius Race Valve Job – The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. $192.00 LB-023 Valve job (4 valve) 5 angle performance radius valve job.  Outlaw 450/525 LB 023 Valve job 4 valve 5 angle performance radius valve job
5 Angle Radius Race Valve Job for +1mm Exhaust Valves – The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. The 5 angle valve job really shines on big valves as the seat diameter is opened up all the way into the aluminum casting, blending to the port work. Adding +1mm valves to a modified engine package helps the mid to top-end horsepower. Most aftermarket hi compression pistons are clearanced for +1mm valves. $240.00 450R +1mm Head  Outlaw 450/525 450R  1mm Head 180x120
Split 4 Stroke Cases, Inspect Crank & Trans, & Reassemble $525.00
Disassemble & Reassemble 4 Stroke Top-end (from bottom-end only) $300.00
Disassemble Head, Clean Ports, Prep, & Reassemble $75.00
Rebuild 4 Stroke Crankshaft (labor only) KTM RFS Motors $175.00
Intake-Product-Title-Red  Outlaw 450/525 Intake Product Title Red
Dura Blue Foam Air Filter $44.55buynow  Outlaw 450/525 buynow Dura-Blue-Filter  Outlaw 450/525 Dura Blue Filter 180x120
Pro Design Pro Flow Foam Air Filter Kit $170.95buynow  Outlaw 450/525 buynow PolarisPro DesignFoamKit  Outlaw 450/525 PolarisPro DesignFoamKit 180x120
Pro Design Pro Flow Replacement Foam Air Filter $42.75buynow  Outlaw 450/525 buynow Pro_Design_Foam_only  Outlaw 450/525 Pro Design Foam only 180x120
Pro Design Pro Flow K&N Air Filter Kit $189.95buynow  Outlaw 450/525 buynow Polaris Pro Flow K&N Filter Kit  Outlaw 450/525 polaris KN 180x120
Pro Design Pro Flow Replacement K&N Air Filter $66.45buynow  Outlaw 450/525 buynow Pro_Design_K&N_only  Outlaw 450/525 Pro Design KN only 180x120
Engine-Product-Title-Red  Outlaw 450/525 Engine Product Title Red
Outlaw 525 CP Piston Kit 95mm – Available in 12:1, and 13:1 Comp Ratios. $245.00buynow  Outlaw 450/525 buynow Outlaw 450/525 CP Piston Kit 180x120
Outlaw 525 JE Hi Performance Piston Kit 95mm – Available in 12.5:1, 13:1, and 13.5:1 Comp Ratio. Cylinder bore & replate (stock cylinder) or aftermarket cylinder required. $329.99  $280.49buynow  Outlaw 450/525 buynow JEPistons  Outlaw 450/525 JEPistons 180x120
Outlaw 525 Wossner Hi Performance Piston Kit 95mm – Available in 11:1 and 12.5:1 Comp Ratio. Cylinder bore & replate (stock cylinder) or aftermarket cylinder required. $203.34  $183.00buynow  Outlaw 450/525 buynow Wossner Piston  Outlaw 450/525 Wossner Piston1 180x120
Outlaw 525 Wossner Hi Performance Piston Kit 97mm Big Bore – Available in 11:1 and 12.5:1 Comp Ratio. Cylinder bore & replate (stock cylinder) or aftermarket cylinder required. $203.34  $183.00buynow  Outlaw 450/525 buynow Wossner Piston  Outlaw 450/525 Wossner Piston1 180x120
Outlaw 450 Cometic Complete Top-end Gasket Set – Available in 89mm. Available in EST = Extreme Seal Technology (includes valve stem seals) $64.54buynow  Outlaw 450/525 buynow KTM 400450 GASKET SET  Outlaw 450/525 KTM 400450 GASKET SET 180x120
Outlaw 525 Cometic Complete Top-end Gasket Set – Available in 95mm. Available in EST = Extreme Seal Technology (includes valve stem seals) $64.54buynow  Outlaw 450/525 buynow KTM 400450 GASKET SET  Outlaw 450/525 KTM 400450 GASKET SET 180x120
Outlaw 525 Winderosa Complete Gasket Set – This complete engine gasket set also includes all of the engine oil seals – crank, countershaft, and ETC. Winderosa Gaskets are extemely high quality US made gasket sets. $153.33  $143.95buynow  Outlaw 450/525 buynow Windersoa-Gasket-Set2  Outlaw 450/525 Windersoa Gasket Set2 180x120

Outlaw 450/525 Web Cam Camshaft – Available in Woods, MX, and TT/Supermoto builds

$625.00  $562.50buynow  Outlaw 450/525 buynow Web Cams PS  Outlaw 450/525 Web Cams PS 180x120
Outlaw 450/525 Hot Cam Camshaft – Available in Stage 1. Cam uses stock auto-decompression mechanism. Use stock vavle springs. $268.95  $228.95buynow  Outlaw 450/525 buynow hot-cam-stock-photo  Outlaw 450/525 hot cam stock photo 180x120
Outlaw 450/525 Kibble White Stainless Steel Valves – Available in Standard and +1mm Oversized in both Intake or Exhaust Valves. Requires valve spring kit part #EC-KW-96-96000. $37.55  $33.80 eabuynow  Outlaw 450/525 buynow valves  Outlaw 450/525 valves 180x120
Outlaw 450/525 Hi Performance Racing Valve Spring Kit with Retainers – This Kit (EC-KW-96-96000) is Recomended to use with above Kibble White Valves $181.00  $162.90buynow  Outlaw 450/525 buynow Raptor700RValveSprings4076  Outlaw 450/525 Raptor700RValveSprings4076 180x120
Clutch-Product-Title-Red  Outlaw 450/525 Clutch Product Title Red
Outlaw 450/525 Hinson Billetproof Inner Hub $294.00buynow  Outlaw 450/525 buynow HR-inner-hub  Outlaw 450/525 HR inner hub 180x120
Outlaw 450/525 Hinson BTL Series Slipper Clutch Inner Hub/Pressure Plate Kit $1,092.00buynow  Outlaw 450/525 buynow btl-ihpp-kit  Outlaw 450/525 btl ihpp kit 180x120
Outlaw 450/525 Hinson Billetproof Clutch Cover $152.00buynow  Outlaw 450/525 buynow HR-clutch-cover  Outlaw 450/525 HR clutch cover 180x120
Controls-Product-Title-Red  Outlaw 450/525 Controls Product Title Red
Fasst 1-1/8″ Flexx Bars – These are the best off road bars money can buy. Bars come with three different elastomers to get the proper cushioning for your type of riding along with a cross bar pad in your color choice of blue, grey, or red. Please Note: 1-1/8″ bar mount kit is required. $359.95buynow  Outlaw 450/525 buynow FASSTFlexBars2  Outlaw 450/525 FASSTFlexBars2 180x120

Fly Aero Taper 1-1/8″ Fat Bars with Bar Pad – Bars are available in black, gun metal, or silver. Please Note: 1-1/8″ bar mount kit is required.

$69.95  $59.95buynow  Outlaw 450/525 buynow Fly-Areo-Tapper-Handlebars  Outlaw 450/525 Fly Areo Tapper Handlebars 180x120

Fly Universal 1-1/8″ Handlebar Mount Kit – This is a clamp set than converts your stock 7/8″ bar clamp to the 1-1/8″ Fat Bar set up. Can be used with any brand 1-1/8″ bars.

$44.95  $39.95buynow  Outlaw 450/525 buynow Fly-Handlebar-Unv-Clamps  Outlaw 450/525 Fly Handlebar Unv Clamps 180x120
Pro Design Tether Kill Switch – Available in Black, Blue, or Red $36.95buynow  Outlaw 450/525 buynow KILLSWITCH  Outlaw 450/525 KILLSWITCH 180x120
CV4 Billet Tether Kill Switch Mount – Handlebar mount for Pro Design and Pro Armor tether kill switches.This mount allows you to mount your switch to the bar without using up all of the spacing. Allows you to mount the switch much closer to the bend. Available in Black and Red. $49.95buynow  Outlaw 450/525 buynow CV4_Billet_Tether_Mount  Outlaw 450/525 CV4 Billet Tether Mount 180x120
Brakes-Product-Title-Red  Outlaw 450/525 Brakes Product Title Red
Billet Brake Line Clamp – 1 pair (Please specify color) Can be used with any 3/4″ or 1″ diameter A-arm. Available in black, blue, red, or silver. $34.95  $29.96buynow  Outlaw 450/525 buynow Streamlin Brake Lines Holders  Outlaw 450/525 Streamlin Brake Lines Holders 180x120
Axles-Product-Title-Red  Outlaw 450/525 Axles Product Title Red
Dura Blue Eliminator 2+2 Extended Axle – The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation). $764.00  $649.00buynow  Outlaw 450/525 buynow

DuraBlueEliminator  Outlaw 450/525 DuraBlueEliminator 180x63

 

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